ME31 Series PCD End Milling Cutter (Conventional)
The ME31 series PCD end milling cutter (Conventional) is a universal polycrystalline diamond (PCD) ball-end milling tool crafted for precision in conventional milling tasks. It's designed to cut a broad range of materials including: • Non-ferrous metals like aluminum, copper, and their alloys • Fiber-metal composites • Glass, engineering ceramics, plastics, stone, and wood This cutter excels at operations such as insert milling, side milling, slot milling, contouring, and spiral interpolation, making it a versatile choice for diverse machining applications.
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Product Details
Key Features
· Medium-Grained PCD: Balances excellent wear resistance and fracture toughness for optimal tool longevity.
·
Variable Cutting Edge Lengths:
Offers flexibility via different edge lengths even with the same diameter tool.
·
Center-Through Edge Design:
Enables axial (plunge) milling similar to a drill for versatile applications.
·
Edge Treatment (Small R-Angle &
Chamfer): Enhances edge durability and reduces chipping.
·
Optimized Groove Design:
Improves dynamic balance for smoother, vibration-reduced performance.
·
Superior Performance vs. Coated Tools:
Even at higher cutting parameters, it delivers more reliable processes and
longer blade life.
Customization Available: Custom grinding and tool configurations are offered for specific requirements.
Summary Table
|
Aspect |
Details |
|
Series |
ME31 – Conventional PCD Universal Ball-End Milling Cutter |
|
Suitable Materials |
Non-ferrous metals, composites, glass, ceramics, plastics,
stone, wood |
|
Machining Operations |
Insert milling, side milling, slotting, contouring, spiral
interpolation |
|
Key Technologies |
Z-Edge, medium PCD grain, center-through cutting, edge
treatment, groove design |
|
Performance |
High-speed capability, enhanced durability, reliable
higher-speed use |
|
Customization |
Available through JD Diamond tools services |
|
Industries |
Auto, aviation, machinery, ultra-precision, energy sectors |
Customer Ratings
5.0/5
Based on 2 reviews
Customization product
I’ve been using this product for several months now, and it stands out as one of the best tools for customization in manufacturing. Whether you're working with metal, plastic, or composites, this tool adapts easily to different workflows and materials. Highly recommended for teams looking for precision, efficiency, and customization all in one.
Frequently Asked Questions
1. What
is the ME31 series designed for?
A universal PCD ball-end milling cutter for conventional machining across
non-ferrous metals, composites, ceramics, plastics, and more.
2. Which
machining operations can it handle?
Suitable for insert milling, side milling, slot milling, contouring, and spiral
interpolation.
3. What
benefits does Z-Edge technology offer?
Sharp, light-cutting edges enable higher speed machining with reduced
resistance.
4. Why
use medium-grained PCD?
It strikes the best balance between toughness and wear resistance for sustained
durability.
5. Can
the cutter perform plunge milling?
Yes—its center-through edge design allows it to perform axial plunging like a
drill.
6. How
are edges protected from damage?
The small R-angle and edge chamfer help resist chipping and prolong tool life.
7. What
does groove optimization contribute?
Enables better dynamic balance, ensuring smoother, stable machining.
8. How
does it compare to traditional coated tools?
Performs more reliably at higher speeds with significantly extended tool life.
9. Is
tool customization possible?
Yes—JD Diamond TOOLs provides customized configurations for specific application
needs.
10. Which
industries commonly use it?
Widely applied in automotive, aerospace, general machinery, ultra-precision
machining, and energy sectors.
