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ME35 series PCD ball end milling cutter (Composite)

ME35 series PCD ball end milling cutter (Composite) is a universal PCD ball-end mill designed for machining a wide range of non-ferrous metals and composite materials, including: • Aluminum and its alloys • Copper and its alloys • Fiber-metal composites • Glass • Engineering ceramics • Engineering plastics • Stone and wood

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Product Details

Key highlights include:

·         PCD (polycrystalline diamond) cutting edges offering extremely high wear resistance and long tool life, making them ideal for abrasive and wear-intensive materials.

·         Ball-nose geometry perfect for 3D surface finishing, complex contoured surfaces, and smooth transitions.

·         Likely shares advanced design traits found in sister models like the ME31 or ME36, such as:

o    Sharp, light-cutting “JD Diamond TOOL" 

o    Medium-grained PCD with balanced wear and fracture resistance

o    Center-through cutting edge for axial feed-like drilling action

o    Small R angle & chamfer at edges, enhancing durability

o    Optimized chip groove design for dynamic balance and smoother cutting

Summary Table

Aspect

Details

Series

ME35 – PCD universal ball-end milling cutter (Composite)

Material Suitability

Non-ferrous metals, composites, ceramics, plastics, wood, stone

Geometry

Ball-nose (3D contouring, finishing)

PCD Features

High wear resistance, excellent tool life, superior surface quality

Advanced Design

Center cutting, balanced edges, chamfers, vibration-reducing features

Customization

Available from JD DIAMOND TOOLS

Performance vs Carbide

Higher cutting parameters and longer life

Applications

3D finishing, composite machining, mold surfaces, precision contouring

Supplier Info

Available via JD DIAMOND TOOLS


Customer Ratings


5.0/5

★ ★ ★ ★ ★

Based on 2 reviews

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Sam 07 July 2025
★ ★ ★ ★ ★
Customization product

I’ve been using this product for several months now, and it stands out as one of the best tools for customization in manufacturing. Whether you're working with metal, plastic, or composites, this tool adapts easily to different workflows and materials. Highly recommended for teams looking for precision, efficiency, and customization all in one.

Frequently Asked Questions

1.      What is the ME35 series used for?
PCD ball end mills optimized for composite and non-ferrous machining, offering universal application across a variety of materials.

2.      What materials are it suited for?
Tailored for non-ferrous metals like aluminum and copper, composites, ceramics, plastics, glass, wood, and stone.

3.      What's the key advantage of PCD in these tools?
Exceptional wear resistance, superior service life, and high-performance cutting in abrasive conditions.

4.      Why use a ball-nose (ball end) profile?
Enables smooth 3D machining, great for complex contours and finishing, allowing for finer surface quality and precision.

5.      Does it support axial plunge (drilling-like) cutting?
Yes—the ME31 sibling features center-through cutting edges enabling axial feeds; ME35 likely shares this capability.

6.      How is vibration handled?
Design includes features like small R angles, chamfers, and balanced geometry for reduced vibration and enhanced stability.

7.      Can the tool be customized?
Yes—JD 
Diamond Tool  offers customization services, likely available for the ME35 series too.

8.      Is its performance better than coated carbide tools?
Yes—the PCD construction allows for higher cutting parameters, better reliability, and longer tool life compared to traditional tools.

9.      Typical applications?
Complex 3D surfacing, finishing of composites or non-ferrous parts, mold and aerospace component machining, plus pocketing and contour operations in abrasive media.

10.  Where to get more details or a quote?
Visit the 
JD DIAMOND TOOLS website and request specs or contact their sales team for technical sheets. 

Related Products

Product Details • Product Name: PCD Standard Insert – SC Type • Geometry / Shape: Square (90° included angle, ISO SC style) • Clearance (Relief) Angle: 7° (positive rake) • Cutting Edge: Polycrystalline Diamond (PCD) tipped • Common Sizes:SC..0903, SC..1204, SC..1606 (custom sizes available) • Edge Prep: Sharp or micro-honed, per application • Holder Compatibility: Fits standard ISO SC-type turning tool holders • Typical PCD Grades: 1300/1500 series or equivalent Description The PCD Standard Insert SC Type is a square, 90° positive-rake insert engineered for high-precision turning, facing, and profiling of non-ferrous and abrasive materials. Its 7° clearance angle provides an ideal balance of edge strength and chip evacuation. With a PCD-tipped cutting edge, it delivers exceptional wear resistance and thermal conductivity, ensuring superior surface finishes and long service life—perfect for automotive, aerospace, electronics, and composite machining.

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ME35 series PCD ball end milling cutter (Composite)

ME35 series PCD ball end milling cutter (Composite) is a universal PCD ball-end mill designed for machining a wide range of non-ferrous metals and composite materials, including: • Aluminum and its alloys • Copper and its alloys • Fiber-metal composites • Glass • Engineering ceramics • Engineering plastics • Stone and wood

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