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PCD Reamer

We have been setting benchmarks of success in the market as a prominent name of PCD Reamer. This reamer is used in construction work to ream a hole before drilling. The offered PCD Reamer is known for its rich attributes such as excellent cutting efficiency, low maintenance, corrosion resistant and durable construction. We manufacture this reamer at our sophisticated production unit, using best quality alloy steel. To provide the best range, we check this PCD Reamer on construction and durability parameters. Application : It is used for reaming holes on application with high precise accuracy. Size : dia 6 to60 mm Material Grade : PCD Features: Rugged construction Optimum performance Maintenance free

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Product Details

PCD Reamer Details :

What is a PCD Reamer?

A PCD (Polycrystalline Diamond) Reamer is a high-precision cutting tool used to enlarge or finish holes to tight tolerances and smooth finishes. It is designed with a diamond-based cutting surface, offering exceptional hardness, wear resistance, and long tool life—especially when machining non-ferrous materials like aluminum, copper, carbon fiber, and composites.

Key Features:

  • Material: Polycrystalline Diamond (PCD) cutting edges; body typically made of carbide or steel.
  • Use Case: High-speed, high-precision finishing in CNC machining operations.
  • Applications: Automotive, aerospace, electronics, and general precision engineering.
  • Advantages:
    • Ultra-long tool life
    • High surface finish
    • Maintains dimensional accuracy
    • Excellent for mass production

Types of PCD Reamers:

  1. Straight Flute PCD Reamers
  2. Helical Flute PCD Reamers
  3. Custom Form PCD Reamers
  4. Step PCD Reamers (for multiple diameters in one tool)

Top 10 Frequently Asked Questions (FAQ):

  1. What materials can I machine with a PCD reamer?
    Primarily non-ferrous materials like aluminum, magnesium, brass, copper, composites, and carbon fiber. Avoid steel or iron-based alloys as they wear down PCD quickly.
  2. How long does a PCD reamer last?
    Up to 50–100 times longer than carbide tools, depending on the application and material.
  3. Can I use PCD reamers on CNC machines?
    Yes, they are ideal for CNC machining, especially in high-speed, high-volume production.
  4. What are the benefits over carbide reamers?
    Superior wear resistance, better surface finish, longer tool life, and reduced downtime.
  5. Can PCD reamers be re-sharpened?
    Yes, but only by specialists with the right EDM or laser grinding equipment.
  6. What is the typical tolerance range they can achieve?
    H6 to H7 or even tighter, depending on the setup and quality.
  7. Is coolant required when using PCD reamers?
    Yes, to control heat and chip evacuation, especially in high-speed applications.
  8. Are custom PCD reamers available?
    Yes, manufacturers offer custom geometries, flute designs, and step reamers.
  9. How should I store and handle PCD reamers?
    With care—avoid dropping or knocking the cutting edges; use protective cases.
  10. What is the typical lead time for a custom PCD reamer?
    Usually 2–6 weeks depending on complexity and supplier.

 




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Customization product

I’ve been using this product for several months now, and it stands out as one of the best tools for customization in manufacturing. Whether you're working with metal, plastic, or composites, this tool adapts easily to different workflows and materials. Highly recommended for teams looking for precision, efficiency, and customization all in one.

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Product Details • Product Name: PCD Standard Insert – TP Type • Geometry / Shape: Triangular (60° included angle) • Clearance (Relief) Angle: 11° • Cutting Edge: Polycrystalline Diamond (PCD) tipped • ISO Style: TP (fits standard TP tool holders) • Typical Grades: PCD 1300/1500 or equivalent • Common Sizes:TP..1102, TP..1603, TP..2204 (custom sizes available) • Edge Prep: Sharp or honed depending on application • Coating: Not required—natural diamond surface Description The PCD Standard Insert TP Type is a triangular 60° insert designed for high-precision turning, facing, and finishing of non-ferrous and abrasive materials. Its 11° clearance angle ensures excellent chip evacuation and minimal cutting forces, while the PCD-tipped edge provides unmatched hardness and wear resistance. These inserts are widely used in automotive, aerospace, electronics, and composite component machining, where superior surface finish and long tool life are critical.

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PCD Reamer

We have been setting benchmarks of success in the market as a prominent name of PCD Reamer. This reamer is used in construction work to ream a hole before drilling. The offered PCD Reamer is known for its rich attributes such as excellent cutting efficiency, low maintenance, corrosion resistant and durable construction. We manufacture this reamer at our sophisticated production unit, using best quality alloy steel. To provide the best range, we check this PCD Reamer on construction and durability parameters. Application : It is used for reaming holes on application with high precise accuracy. Size : dia 6 to60 mm Material Grade : PCD Features: Rugged construction Optimum performance Maintenance free

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