Products PCD And PCBN Cutting Tools
We are one of the prominent manufacturers, exporter and importers of a wide assortment of PCD Tools, PCD Grooving Tools, PCD Boring Tools, PCD- PCBN Special Tool, PCD Reamers, PCD Micro Bore Cartridge, PCBN Grooving Tools, PCD Milling Tools, PCD Turning Inserts Tool and much more.
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Product Details
PCD
& PCBN Cutting Tools – Product Overview
PCD Cutting Tools:
- Material Composition:
PCD tools are made from synthetic diamond crystals sintered under high
pressure and temperature.
- Applications: Ideal for machining non-ferrous metals and
non-metallic materials such as aluminum alloys, copper alloys, graphite,
ceramics, and composites.
- Advantages:
- Extremely high hardness and wear resistance.
- Excellent thermal conductivity.
- Low friction coefficient, reducing cutting forces.
- High machining precision due to low thermal
expansion.
PCBN Cutting Tools:
- Material Composition:
PCBN tools are made from cubic boron nitride crystals sintered under high
pressure and temperature.
- Applications: Suitable for machining ferrous metals, especially
hardened steels (HRC 45–68), cast irons, and superalloys.
- Advantages:
- Second only to diamond in hardness.
- High thermal stability and chemical inertness.
- Excellent wear resistance at high cutting speeds.
- Suitable for high-temperature applications.
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Frequently Asked Questions (FAQs)
1.What is the difference between PCD and PCBN cutting tools?
- PCD tools are used for non-ferrous and non-metallic
materials, while PCBN tools are designed for ferrous metals, especially
hardened steels.
- Can PCD tools be used for machining ferrous metals?
- PCD tools are not suitable for ferrous metals due to
their chemical reactivity with iron at high temperatures.
- What are the typical applications of PCD cutting tools?
- Applications include machining aluminum alloys, copper
alloys, graphite, ceramics, and composites.
- What are the typical applications of PCBN cutting
tools?
- Applications include machining hardened steels, cast
irons, and superalloys.
- How does the hardness of PCD compare to other
materials?
- PCD has a hardness of 8000 HV, which is 80–120 times
that of cemented carbide.
- What are the thermal properties of PCD and PCBN tools?
- PCD has a thermal conductivity of 700 W/m·K, higher
than cemented carbide, allowing for rapid heat dissipation.
- Are PCD and PCBN tools re-sharpenable?
- Yes, both PCD and PCBN tools can be re-sharpened,
although the process requires specialized equipment.
- What is the cost comparison between PCD/PCBN tools and
conventional carbide tools?
- PCD/PCBN tools are more expensive initially but offer
longer tool life and higher productivity, leading to lower overall
machining costs.
- How should PCD and PCBN tools be stored?
- Store in a dry, clean environment to prevent
contamination and damage.
- Where can I purchase PCD and PCBN cutting tools?
- Reputable suppliers include Eagle Superabrasives, Accurate, and More SuperHard
Products Co., Ltd.
Customer Ratings
5.0/5
Based on 2 reviews
Customization product
I’ve been using this product for several months now, and it stands out as one of the best tools for customization in manufacturing. Whether you're working with metal, plastic, or composites, this tool adapts easily to different workflows and materials. Highly recommended for teams looking for precision, efficiency, and customization all in one.
