Single-Angle PCD Standard Inserts
Single-angle Polycrystalline Diamond (PCD) standard inserts are precision cutting tools engineered for non-ferrous metals, composites, and abrasive non-metallic materials such as aluminum alloys, copper, brass, magnesium, carbon-fiber-reinforced plastics (CFRP), and ceramics. The insert features one fixed relief angle (for example 7°, 11°, or as specified) that provides stable cutting geometry, excellent chip evacuation, and a consistent surface finish during high-speed turning, boring, or milling operations.
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Product Details
Key
Features
- Ultra-Hard Diamond Edge – PCD provides extreme wear resistance for long tool
life.
- Single-Angle Precision – Fixed clearance angle ensures consistent rake and
cutting stability.
- Superior Surface Finish – Achieves mirror-like finishes on aluminum and other
soft metals.
- High Cutting Speeds
– Ideal for speeds up to 800–3000 m/min depending on the material.
- Excellent Thermal Conductivity – Reduces cutting temperature and prevents built-up
edge.
- Low Friction Coefficient – Minimizes heat and improves chip flow.
- ISO/ANSI Compatibility – Available in standard geometries such as CNGA, SNGA,
WNGA, etc.
- Reduced Tool Changes
– Long life lowers downtime and production costs.
- Stable Edge for Thin-Wall Parts – Perfect for lightweight aerospace or automotive
components.
- Environmentally Friendly – Dry machining possible, reducing coolant usage.
Customer Ratings
5.0/5
Based on 2 reviews
Customization product
I’ve been using this product for several months now, and it stands out as one of the best tools for customization in manufacturing. Whether you're working with metal, plastic, or composites, this tool adapts easily to different workflows and materials. Highly recommended for teams looking for precision, efficiency, and customization all in one.
Frequently Asked Questions
- Which materials are ideal for single-angle PCD inserts?
Non-ferrous metals (aluminum, copper, brass), carbon-fiber composites, plastics, and ceramics. - Why choose a single-angle insert instead of
multi-angle?
For applications requiring a precise and consistent cutting angle with minimal tool deflection. - Can these inserts machine steel?
Not recommended for ferrous metals—PCD reacts with iron at high temperatures. - What cutting speed is suitable?
Typically 800–3000 m/min for aluminum; adjust feed depending on part geometry. - Do they require coolant?
Usually not. Dry machining is common, though air blast helps with chip removal. - How long is tool life compared to carbide?
Often 10–20× longer in non-ferrous machining. - Are they regrindable?
Yes. Professional regrinding or laser polishing can extend service life. - Do they fit standard toolholders?
Yes, they match ISO/ANSI insert seats for turning, milling, and boring tools. - What edge preparations are available?
Sharp edge, T-land, or micro-hone depending on the application. - Is a coating required?
No coating is necessary; PCD itself provides exceptional wear and thermal resistance.
